Raw & Freeze-Dried

The Most Demanding Product You Can Bag

Freeze-dried raw is fragile, fat-rich, and desperate to pull moisture back out of the air. It is the one category where the barrier is not a specification detail, it is the whole product. We build packaging to match.

  • Extra-high barrier structures
  • Moisture and oxygen control
  • Windows that protect shelf life
Freeze-dried and raw pet food packaging lineup

Why This Category Is Harder

Freeze drying removes almost all the water from a food, and that is exactly what makes the finished product so unstable. A freeze-dried nugget will pull moisture straight back out of humid air, and when it does it loses the texture and the shelf life the process was supposed to buy. On top of that, raw recipes are high in fat, which oxidizes, and the pieces themselves are brittle and break into dust if the bag lets them tumble. A package that is merely good is not good enough here.

Barrier layers protecting freeze-dried raw pet food from moisture and oxygen

Barrier Is the Product

For most pet products the barrier protects quality. For freeze-dried raw it protects the entire premise of the food. These are the builds we use.

  • Extra-high barrier laminatesFoil or high-grade metallized layers against moisture and oxygen.
  • Grease-resistant structuresFat-rich recipes will not stain through to the print.
  • Strong, clean sealsA high barrier film is worth nothing if the seal leaks.
  • Room for an oxygen absorberDieline and headspace planned for the insert if you use one.

Our post on freeze-dried and raw packaging covers the trade-offs in detail.

Protecting a Fragile Product

Freeze-dried pieces break. What is left at the bottom of the bag is the thing customers complain about.

  • Right-Sized BagsLess headspace means less tumbling in transit.
  • Block-Bottom ShapesStructure that stops the bag folding around the product.
  • Resealable ZippersEssential, since humidity gets in every time it opens.
  • Tear NotchesA clean open that leaves the zipper intact.
  • Windows, Sized CarefullyShoppers want to see the nuggets, light wants to spoil the fat.
  • Matte FinishesThe premium, natural look this category sells on.

The window is the real tension in this category. It sells the product better than anything else and it is the weakest point in the barrier, so size it deliberately.

Formats for Raw, Freeze-Dried, and Toppers

This category spans a lot of pack types, from a full meal replacement down to a shaker of topper, and each one wants something different.

  • Stand-up pouches for nuggets, patties, and medallions
  • Flat bottom bags for larger meal-replacement sizes
  • Small resealable pouches for toppers and mixers
  • Flat and sample pouches for trial sizes and vet channels
Explore Custom Bags
Resealable pouch of freeze-dried raw nuggets opened

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